Instructions for use of side-sliding transformer winding machine

heading_title

Instructions for use of side-sliding transformer winding machine


Related Post

U-shaped core winding machine

U-shaped core winding machine

Transformer coil winding machine

  Stable, high-speed and safe U-shaped core coil winding machine

The U-shaped coil winding machine is suitable for the winding of the bottom edge of the U-shaped core.Usually, the center of the U-shaped core is difficult to coincide with the rotation axis of the winding machine, resulting in a large vibration of the winding machine. , Affecting efficiency.

This type of winding machine developed by our company does not rotate the U-shaped iron core, only reciprocates, and rotates around the product to reduce vibration and improve efficiency.

      With the optimized clamping method, it only takes 2 seconds to complete the clamping.

      Therefore, the rotating parts of this type of machine have a large diameter and a high speed.There are similar machines on the market, and the larger ones do not have a protective cover. Safety accidents often occur.This machine of the company has a protective cover design.

     REPOSAL® releases layer-wound high-voltage package full-automatic interlayer insulation winding machine

REPOSAL® releases layer-wound high-voltage package full-automatic interlayer insulation winding machine

REPOSAL® releases layer-wound high-voltage package full-automatic interlayer insulation winding machine

  Suzhou Xiepu Electronic Machinery Equipment Co., Ltd. successfully released the SP-D102M7 model of layer-wound high-voltage package automatic interlayer insulation winding machine-this model greatly improves the winding efficiency of layer-wound high-voltage package coils, and the coil is consistent Sex. The REPOSAL® winding machine reduces the winding cost of the layer-wound high-voltage package. In the new model, it has added a compact insulation belt automatic cutting mechanism, and high-quality solutions such as dynamic balance performance after multiple skeletons are wound.

REPOSAL's  successfully developed precision flexible Roche coil winding machine

REPOSAL's successfully developed precision flexible Roche coil winding machine

      Precision Flexible Roche Coil Winding Machine is a special equipment for winding precision flexible Roche coils. With the actual project as the background, Xiepu successfully developed a precision flexible Rogowski coil winding machine by decomposing the flexible Rogowski coil winding process.

     The precision flexible Roche coil winding machine does not belong to the ranks of general numerical control equipment, but a special non-standard equipment. For this type of equipment, it is mainly reflected in a special purpose. Since the special purpose means that the market demand is not large, it is indispensable. For equipment manufacturers, the development of such special equipment is not favored, and cost control is very difficult.

     In addition, the current domestic manufacturers of flexible Roche coils have limited demand for equipment. At the same time, if you want to control the pitch accuracy and alignment, the equipment research and development costs are relatively high, and the market risk is large. At the same time, for equipment users, their corresponding The supporting equipment and instruments are a large investment.

Transformer winding machine

Transformer winding machine

Transformer winding machine:

    Similar to transformers, current transformers also work according to the principle of electromagnetic induction. The transformer transforms voltage and the current transformer transforms current. The current transformer is connected to the winding of the measured current (the number of turns is N1), called the primary winding (or primary winding, primary winding); the winding connected to the measuring instrument (the number of turns is N2) is called the secondary winding (or secondary side) Winding, secondary winding).

    This ring current transformer winding machine is generally used to wind small size current transformers. The characteristics of small size current transformers are generally wire diameter of enameled wire between 0.11-0.19mm, and the number of turns is large.

It requires accurate turns and fast winding speed.

    REPOSAL  this machine is fast and stable, and the speed reaches 1400RPM. Because it is stable, it can realize the operation of multiple ring current transformer winding machines by one person.

Precise winding of self-adhesive coil with skeleton

Precise winding of self-adhesive coil with skeleton

 As shown in the figure below, it is a sensor coil used in the medical industry. The skeleton is made of aluminum. The diameter of the enameled wire is 0.1mm. The customer requires the arrangement to be neat and free of winding defects. The company has carefully evaluated the specific requirements of the customer, because the winding process and winding are considered. After the completion of the structure, the self-adhesive enameled wire process was adopted, and the self-adhesive coil winding machine was further optimized. The project was successfully completed. At the same time, some experience was summarized and shared with the public during the process.

           

      In recent years, due to self-adhesive support, self-adhesive coils do not need to be dipped in the later stage, which is convenient for industrialization. They have been widely used in deflection coils of precision instruments, combined coils in micro motors, and micro coils in sensors.

Fiber Optic Gyro Winding Machine-REPOSAL® Winding Machine Official Website

Fiber Optic Gyro Winding Machine-REPOSAL® Winding Machine Official Website

   Compared with mechanical gyroscopes, fiber optic gyroscopes have no moving parts, impact resistance, high sensitivity, and long life. Therefore, fiber optic gyroscopes are widely used in high-precision and high-speed positioning scenarios and will gradually replace electromechanical gyroscopes.

             

   The basic components of the fiber optic gyroscope are the optical path and the circuit, and the fiber is the core component of the gyroscope. The fiber winding machine for preparing high-precision fiber coils has also become the key point of the gyroscope.

   However, due to the blockade of its related technologies, the fiber optic gyro winding machine has always been a key technology insurmountable. REPOSAL® Electronic Machinery Co., Ltd. actively develops fiber optic gyro winding machines in response to market demand.

   Through continuous research and improvement, we automate the winding process of the fiber optic gyroscope, and compare and analyze the winding methods of various fiber coils. We have obtained that the tension control and the accuracy of the winding during the fiber winding process affect the structure of the wound fiber coil. The key factor.

   By optimizing the aforementioned tension control factors and winding accuracy algorithm, the effective and stable control of reasonable tension, the effective and reliable high-precision winding control, the memory of all process parameters, and the convenience of control, a new generation of optical fiber winding machine was developed and put into production .

   With the practical application of research and development results, we will continue to improve and produce high-reliability and high-efficiency fiber optic gyro winding machines.

 Electromagnetic coil precision winding machine for winding machine

Electromagnetic coil precision winding machine for winding machine

         Winding machine, when people talk about it, usually refers to a machine that uses enameled wire as a material to form a coil. In the impression, this should be a very simple machine or even some people's printing should be summarized as a simple Power tools. But in fact, this is an industry with a very wide variety, a wide range of coverage, and complex technical characteristics.

        From the processed products, such as the single-axis CNC winding machine for processing high-frequency transformer coils, the winding axis rotates, and the winding axis moves accordingly according to the set pitch. This is a relatively simple winding machine. For example, ordinary relays are characterized by the small diameter of the enameled wire and the relatively large number of turns, so the rotation time of the main shaft of the winding machine is long.The ordinary electromagnetic coil does not have too high requirements for the accuracy of the wiring, so the main requirement for the machine is the speed High and stable tension.

        Then there is the precision electromagnetic coil, which is also an electromagnetic coil, but because this coil has temperature resistance requirements, response speed requirements, wire package volume requirements, and product consistency requirements, it is required that the winding machine be wound during winding. Each wire is neatly arranged, so to achieve this accuracy, there are strict requirements for all process factors in the winding process.

        There is the rotation accuracy of the winding spindle of the winding machine. The control accuracy of the winding machine controller, the repeating positioning accuracy of the wire screw, the roundness of the enameled wire, the diameter of the enameled wire, the rotation of the tooling behind the main shaft of the winding machine Accuracy, tension control of the enameled wire, parallelism of the two ends of the cable cavity during winding, dimensional accuracy, and also includes the structural design of the cavity during cable routing, and the design of stripping after winding. It is directly related to the success of the winding accuracy.