Toroidal coil winding machine
Ring winding machine
Ring winding machine is used to produce ring transformers, current transformers, magnetic ring inductors and other ring coil special equipment.
The circular winding machine is composed of three parts, such as the head, the jig and the frame, and the flat winding machine is not the same, the same type of head in the replacement of different specifications of the storage ring can be applied to different wire diameter, winding different inner diameter and different number of products, and the jig also has the corresponding clamping range.
General ring winding machine has the following consumable parts need to be replaced frequently:
(1) Wire storage ring, also known as the steel ring (also known as Shuttle, also known as Magazine), is one of the most important parts on the engine head, used to complete wire storage and winding; Its quality directly affects the service life, indirect cost and the quality of wound products.
(2) The supporting wheel, also known as the regulating wheel, the number of different head supporting wheels is not the same, and its material is directly related to its service life.
(3) Fixture roller, the life of this part is related to the wire diameter, size and material of the product wound.
(4) Belt, side slider and other consumable parts.
Matters needing attention
In general, ring winding machine not only the production of products and flat winding machine is completely different, its entire life cycle consumption costs are also greatly increased. Level wound machine once purchase, produce production with the cost of making different only commonly, after purchase and ring winding machine, according to the production product line diameter, different size need to change line storage ring and return roller, because the copper wire is always ring a lateral spreads out from the storage line (belt type and side slip type), store line ring uneven, store line can produce wear ring and idler pulley, Therefore, after a certain period of time, the storage line ring and support wheel need to be replaced before the production can continue.
Suzhou REPOSAL Electronic Mechanical Equipment Co., Ltd. specializes in providing: toroidal coil winding machine, shape wire winding machine, toroidal machine, toroidal transformer winding machine, toroidal voltage regulator winding machine, toroidal inductor winding machine, toroidal transformer Winding Machine, Transformer Coil Winding Machine, Differential Mode Inductor Winding Machine.
The structural characteristics of the ring coil series winding machine are: winding the coil on a closed circular ring skeleton, iron core, or magnetic core, the realization method is that, in the first step, the enameled wire is introduced into an openable storage wire ring In the groove of the second step, the enameled wire in the groove is wound back on the ring product.When the enameled wire in the groove is finished, the storage ring of the ring coil winding machine is opened to remove the product.
The company's toroidal coil winding machine adopts a special CNC numerical control toroidal coil special controller with complete functions, clear layers and good stability. The ring coil winding machine controller screen uses LED display, and its interface conditions are clear and the layers are clear. After years of continuous improvement and improvement, an advanced high-precision intelligent winding device has been introduced to users.
The power configuration of the toroidal coil winding machine is specifically subdivided according to the product characteristics.For small toroidal coils, the winding motor uses a DC brushless motor because the DC brushless motor is fast and has low noise. Inside the brushless motor, to avoid various failures caused by the external counting method. For thick wire diameter and large products, the winding motor is also a three-phase asynchronous motor, and the winding motor has two configuration methods. For high-end products, the frequency conversion control of asynchronous motor is adopted. For the products with high requirements for wiring accuracy, stepper motors are used to ensure the accuracy of wiring.
The loop coil winding machine can set the winding direction, and the winding and storage ring rotates clockwise or counterclockwise, and the winding direction rotates clockwise or counterclockwise. There can be up to 999 sets of segment number settings, which can automatically set the step distance according to the circumference of the ring and the required number of turns. The winding process and automatic adjustment of the spindle speed synchronous operation. Slow start, slow brake, user set All of the parameters can be completely retained in the computer, and the power will not be lost when it is turned off.