REPOSAL Winding Machine® Released Precision Automatic Paint Stripping and Wire Breaking Winding Machine

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Suzhou REPOSAL Electronic Machinery Equipment Co., Ltd. releases precision automatic paint stripping and wire breaking winding machine

    In the inductive coil winding process, the winding process requirements of the coil are quite different.The diameter of the enameled wire varies from thin to thick, the structure of the coil varies from disk to column, and the type of enameled wire ranges from ordinary to self-adhesive wire. Therefore, for a coil winding factory that does not emphasize competitiveness, the machine required is a winding machine with a larger range of adaptation, but often a winding machine with a larger range of adaptation is for each specific specification of coil winding. Whether it is quality or efficiency, it is difficult to have targeted competitiveness.

        

    In order to keep our customers competitive in the induction coil winding process, we have developed this winding machine-precision automatic paint stripping and breaking winding machine in response to customer needs.

This model is mainly aimed at coils with a skeleton with a larger enameled wire diameter. It has several features, one is the fast winding speed, if it can maintain a faster winding shaft speed when the diameter of the enameled wire is larger, and the other is the winding line is flat. Through control and targeted structural optimization, a compact and consistent coil can be stably wound. Third, there is an automatic paint stripping function. For thicker non-direct welding enameled wires, adding this function is equivalent to combining two processes Integrating into one process, the fourth is to add the function of automatic disconnection.For thicker enameled wires, automatic disconnection improves efficiency, strengthens consistency, and significantly reduces the labor intensity of operators.

For details, please refer to the video. The operation beat of this video is taken during the acceptance of the machine. The entire operation process is fast and stable, but in fact, there is still room for improvement in the efficiency of fixing and dismantling the enameled wire head.

 

          

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       With the continuous improvement of the technical level, people have more and more stringent requirements on the winding of transformer coils, hoping that each enameled wire can be like

The ideal sorted arrangement has the following benefits.

       First, in the case of neat arrangement, the enameled wire with limited space accounts for a much larger proportion than the irregular arrangement

       The second is the wire saving.To achieve the same energy density, less neatly arranged copper wire is consumed than if it is neatly arranged.

        The third is the consistency of the product, because the neat wiring, so the copper consumed by each coil is more consistent.

        Of course, there are advantages of heat dissipation and high temperature resistance.

        Despite the above advantages, but for a long time, it was thought that the equipment manufacturers were powerless, and it was difficult for people to do it smoothly with machines.When there is such a requirement, people usually use manual processing.

        Wire the cable by hand, hit an irregular place, stop, handle it manually, and then slowly wind it.For a long time, people have done this.

        Now all this has changed. We have successfully developed a  precision large torque winding machine . Through control and mechanical optimization, we have done so.

        It takes a long time, but now only a simple training is required.The precision large torque winding machine makes what was impossible before possible.

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The company has the advantages of R&D and production of electronic transformers and transformers in the whole factory equipment. Different from many assembly manufacturers in the industry, we have accumulated many years of experience in R&D and production in the winding machine industry and developed a new generation of toroidal coil series winding The equipment is widely used in the manufacturing industries of toroidal transformers, transformers, voltage regulators, inductance coils, etc., and has been well received by the industry; Suzhou REPOSL will continue to understand user needs and strengthen technical research and development and after-sales service levels, and provide customers with more professional and high-quality products and service.

Technical features of our toroidal transformer winding machine: Using CNC digital intelligent program controller, stable work, simple operation, with a number of industry-first advanced and practical functions. The core components such as the thread storage ring and the thread belt are made of high-quality steel through multiple processes, which are durable and not deformed. It adopts advanced control circuit and has fault alarm function. The function switches are all controlled by two lines, which is easy to maintain and replace. The operating speed is set separately in the storage and winding state, which can automatically realize the fast storage and low-speed winding operation. The automatic operation function can also be used in the taping machine mode. The operation is simple and the use efficiency is high. When processing multi-winding products, multiple storage and multiple winding procedures can be preset, which is suitable for products with multiple windings but different wire diameters/numbers of turns, or products with insufficient wire storage in a single time, eliminating repeated installation Clamping and manual operation improve production efficiency. Multiple sets of wire density can be preset, and the device can automatically change the preset wire density when winding. When processing multi-winding products, each winding with different turns can be evenly arranged at a preset angle. Double frequency conversion proportional drive, automatic operation or pedal speed regulation can be selected. The speed can be adjusted steplessly, and the appropriate winding speed can be set according to the process requirements of different products. Features: The gear winding machine has the characteristics of large winding torque, high opening size of the gear ring roof ring, a large amount of wire storage and a large range of suitable winding diameters. It is the most versatile Winding model; suitable for products with thick winding diameters, neat wiring requirements and multiple parallel windings, such as small toroidal transformer secondary windings, high-power 驽

           Outer diameter: 193mm

           Inner diameter: 95mm

           Height: 90mm

           Enameled wire diameter: 2.5mmX370