Precision hollow coil winding machine

Suzhou REPOSAL Electronic Machinery Equipment Co., Ltd. releases precision automatic paint stripping and wire breaking winding machine

    In the inductive coil winding process, the winding process requirements of the coil are quite different.The diameter of the enameled wire varies from thin to thick, the structure of the coil varies from disk to column, and the type of enameled wire ranges from ordinary to self-adhesive wire. Therefore, for a coil winding factory that does not emphasize competitiveness, the machine required is a winding machine with a larger range of adaptation, but often a winding machine with a larger range of adaptation is for each specific specification of coil winding. Whether it is quality or efficiency, it is difficult to have targeted competitiveness.

    In order to keep our customers competitive in the induction coil winding process, we have developed this winding machine-precision automatic paint stripping and breaking winding machine in response to customer needs.

This model is mainly aimed at coils with a skeleton with a larger enameled wire diameter. It has several features, one is the fast winding speed, if it can maintain a faster winding shaft speed when the diameter of the enameled wire is larger, and the other is the winding line is flat. Through control and targeted structural optimization, a compact and consistent coil can be stably wound. Third, there is an automatic paint stripping function. For thicker non-direct welding enameled wires, adding this function is equivalent to combining two processes Integrating into one process, the fourth is to add the function of automatic disconnection.For thicker enameled wires, automatic disconnection improves efficiency, strengthens consistency, and significantly reduces the labor intensity of operators.

For details, please refer to the video. The operation beat of this video is taken during the acceptance of the machine. The entire operation process is fast and stable, but in fact, there is still room for improvement in the efficiency of fixing and dismantling the enameled wire head.

High-speed transformer winding machine

      REPOSAL ® winding machine wire guided missile fiber winding forming technology has made a new breakthrough

           Fiber optic guidance of wire-guided missile is a closed-loop guidance and control of controlled missile by bidirectional transmission of information and control signals between missile and launcher using special fiber optics.

           Fiber optic guidance belongs to the wire guidance of remote control guidance, its advantages are not only high precision, strong anti-interference ability, can be equipped with optical cable shaft, micro camera, missile launch tail will release fiber, can control the missile and obtain target information.

           The winding and release technology of optical fiber is a key technology of optical fiber guidance. At present, we have not realized automatic production in the production of optical fiber winding in our country, so we rely on the winding technical personnel's proficiency very high. The cross-turns working procedure of the winding process is still mainly manual operation, low production efficiency, high error probability and low consistency.

           In addition to other ways to solve the high speed release of optical fiber, an important way is to ensure the smooth release of optical fiber through optical fiber winding. Optical fiber winding technology is the requirement of the pointer to the optical fiber guided missile and the technology of winding the optical fiber on the spool. In view of the unique properties of optical fiber and the special use of optical fiber guided missile, optical fiber winding becomes a complicated technical problem. In the process of automatic winding, the technical difficulties related to the properties of optical fiber are as follows:

Winding machine: As the name implies, a winding machine is a machine that winds a linear object onto a specific workpiece.

　　The scope of application of the winding machine:

　　 Most electrical products need to use enameled copper wire (referred to as enameled wire) to be wound into inductance coils, which requires a winding machine.

　　 For example: various motors, fluorescent lamp ballasts, transformers of various sizes, televisions. The mid-periphery and inductive coils used in the radio, the line output transformer (high-voltage package), the high-voltage coil on the electronic igniter, the mosquito killer, the loudspeaker, the earphone, the voice coil of the microphone, the various electric welding machines, etc. can not be cited one by one. All coils need to be wound with a winding machine.

　　 In the textile industry, cotton yarns, man-made fiber yarns, etc. are used to wind all kinds of yarn balls and frays suitable for textile machines. These require a winding machine to wind.

　　 Type of winding machine:

Commonly used wire winding machines are mostly enameled copper wire (winding inductance coils for electronic and electrical products), textile wire (winding yarn frays and coils for textile machines), and winding electric heating appliances. Electric heating wires and solder wires, wires, cables, etc.

　　There are many types of winding machines, which can be classified into general-purpose and special-purpose types according to their uses;

　　　          REPOSAL®  Winding Machine successfully overcomes the difficulty in the winding process of closed coils of fixed-length titanium plates with loops.

      These tiny looped titanium plates are shown here, small metal structures approximately 12mm long, 4mm wide and 1.5mm thick, and have a row of four circular holes through them, two of which are for The main body pulls the suture through, and the other two upper holes are used for the passage of another group of seam lines. The structure is small in size, and it is necessary to form a closed connecting loop through the structural member, and the closed connecting loop is formed by twisting the yarn fibers of the loose structure. A closed high-strength braided coil is passed through the middle, which seems simple, but its core technology is reflected in the Loop, that is, a high-strength coil, which is woven evenly, tightly, non-woven, and without joints.

        This kind of titanium plate with loops is divided into two types, fixed-length type and adjustable type, especially the fixed-length type, whose length ranges from 15mm to 60mm. It is necessary to wind this closed loop in the middle of a titanium plate with such a small volume. Coils, and because the number of colonies cannot exceed the standard, cannot be wound by hand, but must be wound by 

equipment, which is extremely difficult to process. Its structural parts are small in size, and the diameter of the holes is only 1-1.5mm. It needs to form twisted yarns under such conditions, so this product has always been processed manually by hand, and its efficiency is low and consistent. Sex is hard to guarantee.

Because of the small size of the structure, the diameter of the hole is only 1-1.5mm, and it needs to form twisted yarn under this condition, so this product has been processed manually, and its efficiency is low. Consistency is difficult to guarantee.

　　　REPOSAL® Winding Machine successfully developed this equipment according to the customer's request, completed the simultaneous formation of a closed loop (including fiber bundles with a loose structure) and passed it to the porous structural parts, and maintained the twisted structure, which greatly improved the closed loop. The winding efficiency, in addition to obtaining the incomparable consistency of pure hand-made, makes the product have the conditions for large-scale production.