Video instructions for use of toroidal transformer winding machine

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          Suzhou REPOSAL Electronic Mechanical Equipment Co., Ltd. specializes in providing: toroidal transformer winding machine, current transformer winding machine, voltage transformer winding machine, ring voltage regulator winding machine, inductance coil winding machine, iron core chamfering machine , Parallel winding machine and other coil processing equipment and winding machine accessories.


      The company has the advantages of R&D and production of the entire plant of electronic transformers and transformers. It is different from many assembly manufacturers in the industry. We have gathered many engineering and technical personnel in the winding machine industry. After many years of research and development and production experience, we have developed a new generation of series winding Equipment, especially toroidal winding equipment, is widely used in manufacturing industries such as toroidal transformers, transformers, voltage regulators, inductive coils, etc., and has received many praises from the industry; Customers provide more professional and quality products and services.


        Technical characteristics of Xiepu toroidal transformer winding machine:


        It adopts a microcomputer full Chinese LCD controller or CNC digital intelligent program controller, which is stable in operation and simple in operation, and has many advanced and practical functions pioneered by the industry.


        The core components such as wire storage ring and belt taker are made of high-quality steel through multiple processes, which are durable and not deformed.


        Adopt the most advanced control circuit, with fault alarm function, function switches are two-wire control, maintenance and replacement is simple and convenient.


        The running speed is set separately in the wire storage and winding state, which can automatically realize fast wire storage and low speed winding operation. The automatic operation function can also be used in the strapping machine mode. The operation is simple and the efficiency is high.


        When processing multi-winding products, multiple wire storage and multiple winding procedures can be preset. It is suitable for products with multiple windings but different wire diameters/turns, or products with insufficient wire storage for a single time, avoiding repeated installation Clamp and manual operation to improve production efficiency.


        Multiple sets of wire density can be preset. The device can automatically change the preset wire density when winding. When processing multiple winding products, each winding with different turns can be evenly arranged according to the preset angle.

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Double wire parallel winding ring coil winding machine

Double wire parallel winding ring coil winding machine

Double wire parallel winding ring coil winding machine


High and low speed switching of winding machine controller

High and low speed switching of winding machine controller

      Motor winding machine, the early control mode is high and low speed mode, the No. 3 terminal of the controller is connected to the com terminal of the frequency conversion, and the No. 6 line is connected to the segment speed input terminal of the inverter. When the No. 3 terminal is disconnected from the No. 6, the frequency conversion The inverter outputs a set high-frequency power supply. When terminal 3 and terminal 6 are disconnected, the inverter outputs a set low-frequency power supply. After the improvement, the terminal 3 and 6 of the REPOSAL' s winding machine controller The No. terminal will output a 0-10V analog voltage to the inverter according to the value set on a controller, and the No. 3 terminal and No. 6 terminal are connected to the com and Ain terminals of the inverter (Taiwan Dongyuan inverter), the inverter According to the different voltage signals received, output power at different frequencies.

   REPOSAL's  winding machine controller is compatible with two control methods, and can be switched between the two methods according to customer requirements. See the video description for the specific switching direction.

Analysis of winding tension of loop winding machine

Analysis of winding tension of loop winding machine

Analysis of winding tension of loop winding machine

                  Toroidal winding machine-Toroidal coil winding machine-Enameled wire is wound radially on the closed toroidal structure (for details, please refer to the toroidal winding machine tutorial): With the rapid development of the domestic power industry, the demand for current transformer coils Increasingly, the development of current transformer coil winding equipment is imminent. In order to meet the needs of the market, we have developed a current transformer toroidal coil winding machine based on imported equipment. During the design and testing process, we found that, The key to the design of toroidal winding machine is the control of winding tension.

    

     This automatic winding machine is composed of a frame, a pay-off mechanism, a winding head, a tape head, a clamping device, and a control system.

     loop winding machine, automatic winding machine,

    1, the working principle of toroidal winding machine

General debugging method of winding machine

General debugging method of winding machine

General debugging method of winding machine

      Some people look at the winding machine and feel a bit like a lathe, but in fact the winding machine has to wind a neat coil. Compared with the smoothness of the lathe, it is much more complicated, so we will find that the lathe has a long time ago The national standard has quantitative standards for its various indicators, but the winding quality of the winding machine has many condensing factors and it is difficult to quantify.

        

     It is precisely because of the above reasons that at first I feel that the winding machine should be very easy to debug, but after the facts, I will be a little frustrated. Although the winding machine debugging is indeed more complicated than imagined, but if we master the basic laws After that, it's not difficult to practice more.

    First of all, we must have a preliminary understanding of the structure of the winding machine, otherwise, we are not familiar with the structure of the winding machine, and there is no professional technical personnel training. Automatic debugging of the winding machine will be incompetent.