REPOSAL Winding Machine General Operation Manual
General Operation Manual for REPOSAL Winding Machines
Scope of Application
Safety Statement
Document Revision Record
| Version | Revision Date | Overview of Revision Content | Reviser |
|---|---|---|---|
| V3.2 | 2015.10.20 | Integrated and optimized the content of V2.2, unified the format, and supplemented safety rules and maintenance details. | Technical Department |
| V2.2 | (Previous Version) | Established the general manual framework and clarified the scope of application and basic processes. | - |
Table of Contents
- Safety Instructions (Must Be Strictly Followed)
- Pre-Startup Preparation Work
- Detailed Explanation of the Operation Panel and Control Interface
- Parameter Setting Instructions
- Standard Operating Procedures
- Maintenance Plan
- Common Fault Diagnosis and Troubleshooting
- Supplementary Provisions
1. Safety Instructions (Must Be Strictly Followed)
1.1 Personnel Qualification Requirements
- Operators must complete systematic pre-job training, be familiar with the equipment structure, functions, and operating procedures, and can only take independent posts after passing the assessment.
- Unauthorized personnel and minors are strictly prohibited from operating the equipment. It is strictly prohibited to operate the equipment under the influence of alcohol, excessive fatigue, or drugs.
- Operators must wear standard work clothes, safety goggles, and anti-smash safety shoes during operation. Do not wear gloves, ties, necklaces, loose cuffs, or other items that may be caught by rotating components.
1.2 Operating Environment and Equipment Inspection
Environmental Requirements
Installation Requirements
- The equipment foundation must be stable and firm (levelness ≤0.2mm/m).
- A maintenance channel of ≥80cm shall be reserved around the equipment.
- Fire-fighting equipment shall be equipped nearby, and stacking of sundries is prohibited.
Related Post
REPOSAL®winding machine's advantages in crossover winding machines
14/10/2023 | 协普/REPOSAL®绕线机Winding machine
REPOSAL has invested a lot of R&D efforts in the field of crossover coil winding machines and has achieved a series of remarkable results.
In terms of winding accuracy, through in-depth research and optimization of the wiring mechanism and control system, REPOSAL's divider coil winding machine can control the winding accuracy within a very small error range. For example, for the wire with a thin wire diameter, the winding machine can accurately wind according to the set number of turns and arrangement, to ensure that the position accuracy of each turn of wire reaches ±0.05 mm, which greatly improves the quality and performance stability of the coil, and makes the crossover more accurate in the audio signal processing.
In terms of improving winding efficiency, REPOSAL has developed a unique high-speed winding technology. Thanks to the use of an advanced motor drive system and an efficient drive, the winding speed of the winding machine is increased by 30% compared to conventional models. At the same time, combined with the intelligent control system, continuous and uninterrupted winding can be realized, which greatly shortens the winding time of a single coil. For example, a common divider coil that used to take about 10 minutes to be wound by hand, but only 3 to 4 minutes with REPOSAL's winding machine significantly improved production efficiency and provided strong support for large-scale production.
In terms of versatility, REPOSAL's crossover coil winders are highly adaptable. By designing replaceable winding dies and flexible parameter adjustment functions, it is possible to wind a wide range of divider coils with different specifications, shapes and parameter requirements. Whether it's a crossover coil for a miniaturized audio device or a crossover coil for a large professional audio system, high-quality winding can be achieved on the same winding machine. For example, for coil skeletons with different inner diameters, outer diameters and height requirements, the winding machine can quickly switch production modes through simple mold change and parameter setting to meet diverse market needs.
In addition, REPOSAL also pays attention to the research on the convenience and intelligence of the winding machine. A concise and easy-to-understand human-computer interface has been developed, so that operators can master the operation method with only simple training. At the same time, the winding machine also has intelligent fault diagnosis and early warning function, which can monitor the parameters in the winding process in real time, and once there is an abnormal situation, such as wire breakage, abnormal winding tension, etc., it will immediately send out an alarm and prompt the cause of the failure, which is convenient for the operator to deal with in time and reduce the risk of production interruption and equipment damage.
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Design and verification of winding machine for precision voltage transformer
08/09/2021 | 协普/REPOSAL®绕线机Winding machine
In power transmission and power supply systems such as power plants and substations, voltage transformers are an indispensable electrical appliance. The voltage transformer for measurement specifies the accuracy level of the voltage transformer according to the error generated when the voltage is changed. Voltage transformers of level 0. 2 and above are generally called precision voltage transformers, which are mainly used in the laboratory to expand the measurement limit with the standard meter for precise measurement of voltage, power and electrical energy; or as a standard to check low standards, Low-accuracy voltage transformer; it can also be used with standard meters to test the corresponding meters.
With the rapid development of science and technology and electronic application technology, the requirements for technical indicators such as the rated primary voltage and accuracy of voltage transformers are getting higher and higher, and the demand for various types of voltage transformers is increasing. In the past, voltage transformers were mostly manually wound with annular iron cores and thick enameled wires. The products were large and heavy. In the daily winding, processing and production process, the degree of mechanization was not high, the labor intensity of workers was high, and the production efficiency was low. It is necessary to improve the voltage transformer design process and develop a new type of mechanical equipment for winding the voltage transformer.
Official After-sales Service Policy for REPOSAL® Winding Machines
11/01/2026 | 协普/REPOSAL®绕线机Winding machine
Scope of Application: All series of REPOSAL winding machines, wire twisting machines and peripheral automation equipment (including standard models and non - standard customized machines)1. General Provisions
- This policy is the sole official document governing the after - sales service of REPOSAL winding machines. It has the same legal effect as the sales contract and applies to all REPOSAL equipment sold and installed within the territory of China (excluding Hong Kong, Macao and Taiwan).
- Service Objectives: Ensure the stable operation of equipment, reduce customer downtime losses, provide full - life - cycle technical support, and guarantee a customer satisfaction rate of ≥ 98%.
- Service Principles: Customer - centric, adhering to the service philosophy of "Rapid Response, Accurate Diagnosis, Efficient Resolution, and Long - term Guarantee".
2. Warranty Terms
2.1 Warranty Period
Related Post
REPOSAL®winding machine's advantages in crossover winding machines
REPOSAL has invested a lot of R&D efforts in the field of crossover coil winding machines and has achieved a series of remarkable results.
In terms of winding accuracy, through in-depth research and optimization of the wiring mechanism and control system, REPOSAL's divider coil winding machine can control the winding accuracy within a very small error range. For example, for the wire with a thin wire diameter, the winding machine can accurately wind according to the set number of turns and arrangement, to ensure that the position accuracy of each turn of wire reaches ±0.05 mm, which greatly improves the quality and performance stability of the coil, and makes the crossover more accurate in the audio signal processing.
In terms of improving winding efficiency, REPOSAL has developed a unique high-speed winding technology. Thanks to the use of an advanced motor drive system and an efficient drive, the winding speed of the winding machine is increased by 30% compared to conventional models. At the same time, combined with the intelligent control system, continuous and uninterrupted winding can be realized, which greatly shortens the winding time of a single coil. For example, a common divider coil that used to take about 10 minutes to be wound by hand, but only 3 to 4 minutes with REPOSAL's winding machine significantly improved production efficiency and provided strong support for large-scale production.
In terms of versatility, REPOSAL's crossover coil winders are highly adaptable. By designing replaceable winding dies and flexible parameter adjustment functions, it is possible to wind a wide range of divider coils with different specifications, shapes and parameter requirements. Whether it's a crossover coil for a miniaturized audio device or a crossover coil for a large professional audio system, high-quality winding can be achieved on the same winding machine. For example, for coil skeletons with different inner diameters, outer diameters and height requirements, the winding machine can quickly switch production modes through simple mold change and parameter setting to meet diverse market needs.
In addition, REPOSAL also pays attention to the research on the convenience and intelligence of the winding machine. A concise and easy-to-understand human-computer interface has been developed, so that operators can master the operation method with only simple training. At the same time, the winding machine also has intelligent fault diagnosis and early warning function, which can monitor the parameters in the winding process in real time, and once there is an abnormal situation, such as wire breakage, abnormal winding tension, etc., it will immediately send out an alarm and prompt the cause of the failure, which is convenient for the operator to deal with in time and reduce the risk of production interruption and equipment damage.
Design and verification of winding machine for precision voltage transformer
In power transmission and power supply systems such as power plants and substations, voltage transformers are an indispensable electrical appliance. The voltage transformer for measurement specifies the accuracy level of the voltage transformer according to the error generated when the voltage is changed. Voltage transformers of level 0. 2 and above are generally called precision voltage transformers, which are mainly used in the laboratory to expand the measurement limit with the standard meter for precise measurement of voltage, power and electrical energy; or as a standard to check low standards, Low-accuracy voltage transformer; it can also be used with standard meters to test the corresponding meters.
With the rapid development of science and technology and electronic application technology, the requirements for technical indicators such as the rated primary voltage and accuracy of voltage transformers are getting higher and higher, and the demand for various types of voltage transformers is increasing. In the past, voltage transformers were mostly manually wound with annular iron cores and thick enameled wires. The products were large and heavy. In the daily winding, processing and production process, the degree of mechanization was not high, the labor intensity of workers was high, and the production efficiency was low. It is necessary to improve the voltage transformer design process and develop a new type of mechanical equipment for winding the voltage transformer.
Official After-sales Service Policy for REPOSAL® Winding Machines
1. General Provisions
- This policy is the sole official document governing the after - sales service of REPOSAL winding machines. It has the same legal effect as the sales contract and applies to all REPOSAL equipment sold and installed within the territory of China (excluding Hong Kong, Macao and Taiwan).
- Service Objectives: Ensure the stable operation of equipment, reduce customer downtime losses, provide full - life - cycle technical support, and guarantee a customer satisfaction rate of ≥ 98%.
- Service Principles: Customer - centric, adhering to the service philosophy of "Rapid Response, Accurate Diagnosis, Efficient Resolution, and Long - term Guarantee".