The company's CNC winding machine controller has been continuously improved, with complete functions and stable performance. It can accurately set the main parameters such as starting point, wire diameter, width, high speed, low speed, etc., and also include such as start slow speed, stop Auxiliary parameters such as slow speed, stop at both ends, these commonly used parameters are designed in the user parameter setting area. The following video explains the parameter setting process of our company's CNC winding machine in more detail:
Now we introduce the setting of process parameters of Xiepu winding machine.
The controller of Xiepu winding machine is divided into these major functions.
This part is called the digital parameter area.
It represents the current state of the machine.
For example, the red light here corresponds to the standby state.
It means that this machine is in standby state.
The following states are running, slowing, positioning, speeding.
This is a status area to monitor the current status of the machine.
This is a numeric parameter area.
The digital parameters need to be some numbers that we need to set.
at this place.
This is a switch parameter.
For example, when the cable direction starts.
Whether from left to right or right to left.
This is the cable direction.
There is also the winding direction.
For example, when we are standing on the right side of the machine.
See if the spool is rotating clockwise or counterclockwise.
Then choose the direction.
Then there are some special functions.
For example, parking at both ends, automatic stopping, automatic homing, etc.
These functions may need to be turned on.
This is a parameter of the nature of the switch.
So this is a switch parameter area.
This part is an editing area.
It is our numbers and clear, copy, confirm, etc.
This is in the editing area.
Then this is an interrupt area outside the interrupt area.
For example, we need to specify the automatic mode.
Or retreat, jump, stop, start.
Wire passing method of side-slip loop coil winding machine:
For the side-slip toroidal coil winding machine, the setting method of the controller is basically the same as the belt-type toroidal coil winding machine, the difference is that the winding direction and the storage direction, when a person stands on the right side of the winding machine, The storage direction of the belt loop coil winding machine is counterclockwise, while the storage direction of the side slip loop coil winding machine is clockwise, and when winding, the belt loop coil winding machine and the belt loop The direction of the coil winding machine is the same, which is counterclockwise.
Generally, in order to facilitate the observation of the winding situation, we can press the "Start" button twice in the winding phase. At this time, when we turn the rotating handle on the left side of the ring coil winding machine stand by hand, we can easily and clearly Observe the winding process of the enameled wire.
Solenoid valve winding machine|Solenoid valve coil precision winding machine|Precision winding machine
Solenoid valve winding machine|Solenoid valve coil precision winding machine|Precision winding machine:
For precision electromagnetic coils, there are usually many turns, which require neat arrangement, and the process design is also divided into two types with and without skeleton.
For frameless coils, steel molds are required to form.Relatively speaking, the precision of steel winding molds is better controlled.
Under the existing solenoid valve winding machine processing technology, it is not difficult to achieve a size of 0.01mm on both sides of the steel winding mold, and the parallelism on both sides is 0.01
mm is also not difficult. However, if there is no wire frame mold steel wire winding mold, there will be two new problems, one is forming, the winding is completed
After the final removal, there is no skeleton.To prevent the coil from being scattered, it is necessary to use an alcohol fuse or a hot fuse. These two materials
Compared with the ordinary wire, the cost is not small. The second problem is demolding, a thicker one, and more windings
It's quite laborious to remove the coil from a steel mold, it's not like a coil with a small coin, and
What's more, this winding process itself has viscous materials that are melted or hot melted.
So people also use the second solenoid valve winding machine process, a precision electromagnetic coil with a skeleton.Similarly, this is not a very good process route.
The skeleton is formed by an injection mold, and there are inevitably some problems with injection products, such as deformation, shrinkage, dimensional consistency, etc.
However, the advantages of this solenoid valve winding machine are also obvious, that is, it is easy to demold and form. It is only because of the poor consistency of the size of the skeleton.
Higher requirements are put forward, the key point is that wire, skeleton structure, skeleton mold, winding tooling, winding machine, every link
Will affect the quality of the winding, in this case, according to our own advantages, we provide a complete service according to customer needs
Including skeleton design, mold structure design, tooling design, and winding machine. In the past successful cooperation, this way of service Gret advantages.
Stator coil winding machine:
Acceptance of winding machine.
AC permanent magnet synchronous motor stator coil, iron core length 180mm width 40mm, enameled wire diameter 1.9mm (including insulation film thickness)
There is a resin sheath before the iron core is wound with enameled wire. The R angle is less than 0.3mm.
The main clamping surface of the winding tooling is completed with one clamping and cutting.
The company's CNC winding machine supports the storage of 1000 sets of winding process data. After you complete the winding process data of a coil, it will be automatically saved. When you debug the next product, you only need to start the setting from the next program number The parameters are enough. When you need to produce the original product, you can also call it very conveniently. The video below illustrates the storage and recall of the company's winding machine process data.
Let's introduce the process program of REPOSAL automatic winding machine.
Store and recall.
It can be stored in Xiepu's automatic winding machine controller.
1000 different process procedures.
How do we switch.
Press the starting step.
Press 1 and press enter.
Then press the end order.
Press 1 to enter and press to reset.
Then we set the order by part and press the input.
We will find that we continue to press enter.
Press the words after entering.
It will be set within the scope of Procedure 1.
Starting point means to start from where.
We can specify by this arrow.
We can also enter numbers directly.
For example, this is 36.5.
We can enter 37.
This is the starting point.
Then we can specify the width for him.
The width we are talking about is how big the line is.
Winding back and forth within a range.
Then we can set his enameled wire diameter.
For example, the diameter of the enameled wire is 0.4 mm.
This video explains the structure of the high-frequency transformer winding machine. The general simple winding machine structure is roughly divided into several parts. The first part is the winding part, which is the winding shaft, and the second part is the winding part, which is the winding shaft. The mechanism that makes the enameled wire reciprocate while rotating. The third part is the wire passing mechanism, that is, the part between the enameled wire from the original cylinder to the tension mechanism. This part is usually composed of some bracket parts, and the fourth part is the tension part. To provide unequal tension required for winding the enameled wire on the coil, the fifth part is the winding head part, that is, the winding machine has passed the tensioner and obtained tension, and the part of the mechanism that will be wound on the coil. The high-frequency transformer is because of its design. Targeted, compared with the general simple winding machine, because its windings are more, the structure is compact, and the product requirements are not high, so there is no tensioner part, but because high-frequency transformers mostly require wall tape and insulating tape, So compared with the general simple winding machine, these two parts are more.
Let's briefly introduce the structure of this transformer winding machine.
Why did he name this winding machine the transformer winding machine?
Because it can support multiple enameled wires of different specifications at the same time.
Every enameled wire is from this position to this position.
Then pass the ceramic circle.
Then go through wool felt.
Then there are different holes from small to large.
Here are 4 such ceramic circles.
In this way, he can clamp it all at once.
The skeleton of the transformer is installed in this position.
It can be wound with 4 enameled wires of different specifications at a time.
Enameled wires of different specifications.
This position is used to put the retaining wall tape on both sides of the high-frequency transformer skeleton.
This position is used to place the insulating tape of the high-frequency transformer.
So this machine is suitable for winding high frequency transformers.
Synchronous quick installation and removal of winding machine
This article introduces the test of designing tension control system to minimize the change of tension. Perform theoretical analysis on simulation. The simulation results show that the tension of the enameled wire is frequently fluctuated due to the length change caused by the speed change. The model's tension sensor verifies the prediction. The key to successful design is to eliminate changes in tension. We added a tension system that includes a high-speed cylinder to replace the traditional wool felt and spring mechanism. The simulation results showed that the new prototype system almost doubled the winding speed and the ability to withstand tension fluctuations.
Keywords: tension control, winding machine, rectangular coil, precision winding machine.
Countless transformers are produced every year. Together with power plants, substations and power lines, distribution transformers provide electricity for businesses and residential buildings across the country. Transformer manufacturing involves the production of winding coils. These coils are usually made of an insulating paper layer sandwiched between a pair of copper wires. They are usually round or rectangular.
A consistent tension must be maintained on the coil windings. The shape of the coil has a major influence on the tension applied by the tension. For a circular coil, the tension does not change significantly, but a rectangular coil is different. As a rectangular coil, the tension changes sharply with the position of the drop point. As shown in the figure, this change in speed is caused by the changing length of the line. In the case of a round coil, this is not a problem, because the contact points of the wires on the coil are fixed.
Toroidal coil winding machine
There are side-slip toroidal coil winding machines with processing coils, and belt-type toroidal coil winding machines with small-sized inductors.
Toroidal coil winding machines have the same specifications.Generally speaking, the smaller the inner diameter, the more difficult to process, and the thicker the wire diameter, the more difficult to process.
The video above shows the winding of an enameled wire with a diameter of 14mm and a diameter of 1.3mm.
Toroidal transformer winding machine
The company has the advantages of R&D and production of electronic transformers and transformers in the whole factory equipment. Different from many assembly manufacturers in the industry, we have accumulated many years of experience in R&D and production in the winding machine industry and developed a new generation of toroidal coil series winding The equipment is widely used in the manufacturing industries of toroidal transformers, transformers, voltage regulators, inductance coils, etc., and has been well received by the industry; Suzhou REPOSL will continue to understand user needs and strengthen technical research and development and after-sales service levels, and provide customers with more professional and high-quality products and service.
Technical features of our toroidal transformer winding machine:
Using CNC digital intelligent program controller, stable work, simple operation, with a number of industry-first advanced and practical functions.
The core components such as the thread storage ring and the thread belt are made of high-quality steel through multiple processes, which are durable and not deformed.
It adopts advanced control circuit and has fault alarm function. The function switches are all controlled by two lines, which is easy to maintain and replace.
The operating speed is set separately in the storage and winding state, which can automatically realize the fast storage and low-speed winding operation. The automatic operation function can also be used in the taping machine mode. The operation is simple and the use efficiency is high.
When processing multi-winding products, multiple storage and multiple winding procedures can be preset, which is suitable for products with multiple windings but different wire diameters/numbers of turns, or products with insufficient wire storage in a single time, eliminating repeated installation Clamping and manual operation improve production efficiency.
Multiple sets of wire density can be preset, and the device can automatically change the preset wire density when winding. When processing multi-winding products, each winding with different turns can be evenly arranged at a preset angle.
Double frequency conversion proportional drive, automatic operation or pedal speed regulation can be selected.
The speed can be adjusted steplessly, and the appropriate winding speed can be set according to the process requirements of different products.
The gear winding machine has the characteristics of large winding torque, high opening size of the gear ring roof ring, a large amount of wire storage and a large range of suitable winding diameters. It is the most versatile
Winding model; suitable for products with thick winding diameters, neat wiring requirements and multiple parallel windings, such as small toroidal transformer secondary windings, high-power 驽
Outer diameter: 193mm
Inner diameter: 95mm
Enameled wire diameter: 2.5mmX370
Suzhou REPOSAL Electronic Mechanical Equipment Co., Ltd. specializes in providing: toroidal transformer winding machine, current transformer winding machine, voltage transformer winding machine, ring voltage regulator winding machine, inductance coil winding machine, iron core chamfering machine , Parallel winding machine and other coil processing equipment and winding machine accessories.
The company has the advantages of R&D and production of the entire plant of electronic transformers and transformers. It is different from many assembly manufacturers in the industry. We have gathered many engineering and technical personnel in the winding machine industry. After many years of research and development and production experience, we have developed a new generation of series winding. Equipment, especially toroidal winding equipment, is widely used in manufacturing industries such as toroidal transformers, transformers, voltage regulators, inductive coils, etc., and has received many praises from the industry; Customers provide more professional and quality products and services.
Winding machine: As the name implies, a winding machine is a machine that winds a linear object onto a specific workpiece.
The scope of application of the winding machine:
Most electrical products need to use enameled copper wire (referred to as enameled wire) to be wound into inductance coils, which requires a winding machine.
For example: various motors, fluorescent lamp ballasts, transformers of various sizes, televisions. The mid-periphery and inductive coils used in the radio, the line output transformer (high-voltage package), the high-voltage coil on the electronic igniter, the mosquito killer, the loudspeaker, the earphone, the voice coil of the microphone, the various electric welding machines, etc. can not be cited one by one. All coils need to be wound with a winding machine.
In the textile industry, cotton yarns, man-made fiber yarns, etc. are used to wind all kinds of yarn balls and frays suitable for textile machines. These require a winding machine to wind.
Type of winding machine:
Commonly used wire winding machines are mostly enameled copper wire (winding inductance coils for electronic and electrical products), textile wire (winding yarn frays and coils for textile machines), and winding electric heating appliances. Electric heating wires and solder wires, wires, cables, etc.
There are many types of winding machines, which can be classified into general-purpose and special-purpose types according to their uses;
Economical winding machines are divided into different specifications according to the size of the power, according to the different winding machine motors, divided into DC brushless motors and AC variable frequency motors, but according to the different applications, they are divided into the following types:
The first type is a transformer winding machine, which is characterized by being able to wind several different enameled wires at the same time, but there is no better tension controller, and its tension control is only controlled by the degree of compression of the wool felt.
The second type is the general coil winding machine, which is mainly used for the general coil of a single enameled wire. The standard tension controller is used. Its standard tensioner has a larger range. In the occasions where the tension requirement is not high, as far as the tensioner is concerned, it The diameter of the enameled wire can range from 0.2-1.4mm.
The third type is a magnetic damping wire frame winding machine, which is also suitable for the general coil of a single enameled wire, but its tensioner uses a magnetic damping tensioner, from 0.03mm diameter enameled wire to 0.5mm diameter enameled wire, which is divided into There are many specifications. The advantage is that it has relatively stable tension and can be used to wind thin enameled wires. The disadvantage is that enameled wires with a diameter of 0.03mm-0.5mm require a variety of tensioners.
The fourth type is the motor coil winding machine, which is mainly used for winding the motor coil. The torque of the winding machine is large. The tensioner uses a standard mechanical tensioner, but it is equipped with a wire die.
The following video shows the installation of a general coil winding machine.
The customer requires winding multi-strand steel wire rope with a total diameter of 3.5mm, multi-layer winding, which requires stability and speed.