Operation video of belt loop coil winding machine-controller setting
Now we focus on the use of the controller of the toroidal coil winding machine. The controller is very mature. It is divided into several functional areas. This one is the status area. For example, the indicator light before the standby character is on, which is standby. Status, the red light in front of the standby is on. For example, when we press Start, the running light will turn on, indicating that it is currently running. This is a status area.
This is a numeric parameter. When we want to set the parameters of the toroidal coil winding machine, for example, the parameters such as the diameter of the outer diameter and the diameter of the enameled wire, there is still a cable angle for the ring-shaped product. From this position to this position slowly, this involves a range. We use the winding angle and the cable angle to control the cable range on the controller interface, after the specified cable angle , He went back to the line, before and after the set winding angle and line angle.
The other is the speed. The high-speed and low-speed reference on the controller interface of the loop coil winding machine. The high-speed refers to the normal winding speed. The low-speed is the speed at the beginning and the end, and then the number of slow-down laps. Specify a specific number, such as slow speed, you need to specify a lap speed of one lap, two laps and three laps, according to your needs.
Here is a switch parameter area, such as the direction of the winding, such as the storage ring on this toroidal coil winding machine, we can let him turn clockwise or counterclockwise, and then the direction of the cable, the cable The direction is the process of winding the product. We can also let him turn clockwise or counterclockwise. This is the direction of the cable. Whether to start automatically between different programs, this can also be set.
As shown in the figure below, it is a sensor coil used in the medical industry. The skeleton is made of aluminum. The diameter of the enameled wire is 0.1mm. The customer requires the arrangement to be neat and free of winding defects. The company has carefully evaluated the specific requirements of the customer, because the winding process and winding are considered. After the completion of the structure, the self-adhesive enameled wire process was adopted, and the self-adhesive coil winding machine was further optimized. The project was successfully completed. At the same time, some experience was summarized and shared with the public during the process.
In recent years, due to self-adhesive support, self-adhesive coils do not need to be dipped in the later stage, which is convenient for industrialization. They have been widely used in deflection coils of precision instruments, combined coils in micro motors, and micro coils in sensors.
REPOSAL takes the string winding machine as the research object and adopts the modal analysis method. Firstly, the vibration principle and the movement principle of the winding mechanism of the small string winding machine are discussed in theory. Based on the principle analysis, the vibration analysis of the ADAMS model of the small copper wire winding mechanism to study the vibration damping characteristics between the roller shaft and the frame is carried out respectively, and the wire winding mechanism of the string winding machine is made using ANSYS software. Modal analysis was carried out for normal operation. Through analysis, the vibration characteristics of the winding mechanism of the string winding machine under normal working conditions are obtained respectively to optimize the vibration damping measures of the winding mechanism. At the same time, the mechanical characteristics of the thin wire and CNC under the normal working state of the CNC winding mechanism are analyzed. , Optimizing the feasibility of applying the CNC cable winding mechanism to the string winding machine cable winding mechanism.
Suzhou REPOSAL Electronic Mechanical Equipment Co., Ltd. is a technology enterprise specializing in R&D and production of winding equipment. For many years, it has insisted on maintaining innovation and researching and developing products with independent intellectual property rights.
For quite a long time, my country's winding machine manufacturing industry generally has the problems of low technology, small scale, free and scattered production, and insufficient technological innovation of most enterprises. Compared with related industries abroad, my country currently has fewer types of winding machines and supporting equipment. The control technology used is relatively backward, and its accuracy and performance are not as good as those of their European and American counterparts. Moreover, the product has low production capacity and poor stability.
In the face of technical gaps, Suzhou REPOSAL made a detailed market research and took the entire series of precision winding machines and Roche coil winding machines as breakthrough points.It valued cooperation with user companies and not only carefully understood the existing process requirements of customers. And through the company's accumulated technical database for many years, on the premise of no or little increase in costs, it actively provides new ideas and new solutions for customer process upgrades.In a specific single implementation case, this approach has undoubtedly aggravated us The execution cost of the company has reduced the company's profits, but this idea has been implemented and verified for a long time.In fact, our customers have tapped the potential of the coil winding process through our winding machine equipment and become our long-term cooperative customers. We have also accumulated more technical data for our research and development direction and solutions through proactive improvement of individual cases, so as to achieve continuous innovation.
Precision Flexible Roche Coil Winding Machine is a special equipment for winding precision flexible Roche coils. With the actual project as the background, Xiepu successfully developed a precision flexible Rogowski coil winding machine by decomposing the flexible Rogowski coil winding process.
The precision flexible Roche coil winding machine does not belong to the ranks of general numerical control equipment, but a special non-standard equipment. For this type of equipment, it is mainly reflected in a special purpose. Since the special purpose means that the market demand is not large, it is indispensable. For equipment manufacturers, the development of such special equipment is not favored, and cost control is very difficult.
In addition, the current domestic manufacturers of flexible Roche coils have limited demand for equipment. At the same time, if you want to control the pitch accuracy and alignment, the equipment research and development costs are relatively high, and the market risk is large. At the same time, for equipment users, their corresponding The supporting equipment and instruments are a large investment.
Below we introduce the structure of this toroidal coil winding machine. This part is the controller and this part is the clamping base. We control the product clamping by opening and closing the handle. This position is the storage ring. The enameled wire is stored on the storage ring first, and then wound around this product. This position is a manual winding handle. Turn this handle. The steel plate can be driven manually. The steel ring has an opening. This position is an opening. The opening is opened and closed by sliding the handle up and sliding to the left. . This position is called the crimping plate, and this position is called the baffle. After the line is removed, its degree of tightness is determined by the tension of the belt. The tension of the belt is adjusted by the tension adjustment knob. When adjusting the tension of the belt, first loosen this And then rotate the handle. When rotating the handle, there is an idler wheel. When the idler wheel goes in, the tension of the belt will increase, so that the winding of the enameled wire will become tighter.
Transformer winding machine:
Similar to transformers, current transformers also work according to the principle of electromagnetic induction. The transformer transforms voltage and the current transformer transforms current. The current transformer is connected to the winding of the measured current (the number of turns is N1), called the primary winding (or primary winding, primary winding); the winding connected to the measuring instrument (the number of turns is N2) is called the secondary winding (or secondary side) Winding, secondary winding).
This ring current transformer winding machine is generally used to wind small size current transformers. The characteristics of small size current transformers are generally wire diameter of enameled wire between 0.11-0.19mm, and the number of turns is large.
It requires accurate turns and fast winding speed.
REPOSAL this machine is fast and stable, and the speed reaches 1400RPM. Because it is stable, it can realize the operation of multiple ring current transformer winding machines by one person.
Transformer coil winding machine
Stable, high-speed and safe U-shaped core coil winding machine
The U-shaped coil winding machine is suitable for the winding of the bottom edge of the U-shaped core.Usually, the center of the U-shaped core is difficult to coincide with the rotation axis of the winding machine, resulting in a large vibration of the winding machine. , Affecting efficiency.
This type of winding machine developed by our company does not rotate the U-shaped iron core, only reciprocates, and rotates around the product to reduce vibration and improve efficiency.
With the optimized clamping method, it only takes 2 seconds to complete the clamping.
Therefore, the rotating parts of this type of machine have a large diameter and a high speed.There are similar machines on the market, and the larger ones do not have a protective cover. Safety accidents often occur.This machine of the company has a protective cover design.
Application of toroidal coil winding machine in craft products
Clamp Ammeter Coil Winding Machine|Clamp Meter Coil Winding Machine|Semicircle Transformer Winding Machine
Clamp Ammeter Coil Winding Machine|Clamp Meter Coil Winding Machine|Semicircle Transformer Winding Machine
The semi-circular coil winding machine developed by Suzhou Xiepu Electronic Mechanical Equipment Co., Ltd. is suitable for the winding of semi-circular skeleton, iron core and magnetic core coil. Its running operation, high speed, safety cover is convenient and practical. Fast and repeatable positioning accuracy. Applicable products are: semi-circular transformer coil, semi-circular heating wire coil, clamp meter coil, etc.
Common accessories of transformer winding machine
The winding process of the transformer winding machine directly affects the formation of the coil, and the experience is constantly summarized in the actual use of the winding machine and applied to the winding operation. Felt is a friction material used to fix the enameled wire, keep the enameled wire stable during operation, and remove dirt and burrs on the surface of the enameled wire. The clamping force of felt is also one of the sources of enameled wire tension. The tensioner is one of the most important components in the online tension device, and it is also the main component of tension control during the operation of the winding machine. Common tensioners are friction, magnetic damping, and magnetic powder braking.
The winding machine needs many accessories to assist the normal operation of the equipment. Common accessories include spools, molds, clamps, tensioners, thread passing devices (mainly explaining the function and composition of the threading device, the threading device plays a role in conveying, protecting, and reversing during the winding operation, so that the enameled wire can be smoothly removed from (The pay-off bucket is transported to the take-up reel)
Ceramic wheel is the most common component in stringing equipment. It has two types: full ceramic wheels and semi-ceramic wheels. All ceramic wheels are generally used for multi-wire winding occasions. Its structure is relatively simple, consisting of a bearing and a wheel body. The structure of the semi-ceramic wheel is similar to that of the full ceramic wheel, consisting of a bearing, an inner core, and a plastic retaining ring, and is generally used to wind a single enameled wire.
The company's CNC winding machine allows storage of 1000 sets of process data, and supports continuous execution of multiple sets of process data. The number of consecutive execution groups can be set from 2 to 1000 groups. This function is more complicated for the process and requires multiple external The intervention product provides great convenience and flexibility. The following winding machine operation video introduces the specific setting method.
Below we explain the two procedures of the Xiepu winding machine,
Or continuous automatic execution between multiple programs,
In other words, after bypassing the first program,
Then the second program is executed automatically,
No need for you to press the start button in the middle,
How the settings are set,
First "step sequence setting" "input"
In the second program,
We put "autostart"
Is now open,
Then the "autostart" of the first program we have to close it,
Because if this is the "autostart" of the first program,
It will become an infinite loop,
Turn it off now,
Then press "Enter" and press "Reset"
Then we pay attention to the "" light in the lower left corner to turn on,
Then we press start.
Double wire parallel winding ring coil winding machine
A small transformer coil, two enameled wires with a diameter of 0.1mm are wound together, and the number of turns is 1100, which requires stable high speed and accurate counting.
Compared with mechanical gyroscopes, fiber optic gyroscopes have no moving parts, impact resistance, high sensitivity, and long life. Therefore, fiber optic gyroscopes are widely used in high-precision and high-speed positioning scenarios and will gradually replace electromechanical gyroscopes.
The basic components of the fiber optic gyroscope are the optical path and the circuit, and the fiber is the core component of the gyroscope. The fiber winding machine for preparing high-precision fiber coils has also become the key point of the gyroscope.
However, due to the blockade of its related technologies, the fiber optic gyro winding machine has always been a key technology insurmountable. REPOSAL® Electronic Machinery Co., Ltd. actively develops fiber optic gyro winding machines in response to market demand.
Through continuous research and improvement, we automate the winding process of the fiber optic gyroscope, and compare and analyze the winding methods of various fiber coils. We have obtained that the tension control and the accuracy of the winding during the fiber winding process affect the structure of the wound fiber coil. The key factor.
By optimizing the aforementioned tension control factors and winding accuracy algorithm, the effective and stable control of reasonable tension, the effective and reliable high-precision winding control, the memory of all process parameters, and the convenience of control, a new generation of optical fiber winding machine was developed and put into production .
With the practical application of research and development results, we will continue to improve and produce high-reliability and high-efficiency fiber optic gyro winding machines.
Five-winder winding machine,
The winding diameter is 1.0mm, and the customer has already purchased a winding machine once, which cannot meet the requirements for use.
After a careful evaluation, Xiepu gave corresponding solutions and successfully realized customer requirements.
Gear type ring coil wrapping tape machine
Compared with the belt-type loop coil tape belt machine, the gear-type loop coil tape belt machine has a larger processing range and more storage capacity. Our company's gear-type loop coil belt tape machine can be coated with polyester film and polymer Imide, cloth tape, glass fiber tape, etc.
We now open the clamping seat of the gear-type ring coil tape belt machine, the storage ring opens, and then put the product on, the storage ring buckles, the clamping seat merges, and then pay attention to the insulating tape must pass through the middle of the scissors, etc. Cut it off with scissors at once, and then go in from any bearing above the storage ring from the outside to fix the tape head behind the storage ring. The first few laps are slow because they are in storage. Ok, the product is finished, now we take it off, and then close the storage ring, the clamping seat is restored.
Motor winding machine, the early control mode is high and low speed mode, the No. 3 terminal of the controller is connected to the com terminal of the frequency conversion, and the No. 6 line is connected to the segment speed input terminal of the inverter. When the No. 3 terminal is disconnected from the No. 6, the frequency conversion The inverter outputs a set high-frequency power supply. When terminal 3 and terminal 6 are disconnected, the inverter outputs a set low-frequency power supply. After the improvement, the terminal 3 and 6 of the REPOSAL' s winding machine controller The No. terminal will output a 0-10V analog voltage to the inverter according to the value set on a controller, and the No. 3 terminal and No. 6 terminal are connected to the com and Ain terminals of the inverter (Taiwan Dongyuan inverter), the inverter According to the different voltage signals received, output power at different frequencies.
REPOSAL's winding machine controller is compatible with two control methods, and can be switched between the two methods according to customer requirements. See the video description for the specific switching direction.
Instructions for use of magnetic damping tensioner for winding machine
Instructions for use of side-sliding transformer winding machine
Instructions for use of standard winding machine tensioner
Magnetic winding 1mm diameter enameled wire double wire and wound
Precision automatic paint stripping winding machine
In the process of winding the coil on the precision automatic winding machine, the coil enameled wire is placed in a spiral shape in each layer. Since the direction of movement from one layer to the other changes between the opposite directions, part of the wires intersect and part of them lies in the gap of the lower layer. If the guiding structure of the lower layer does not exist, and if the number of layers exceeds a certain limit, the structure cannot be maintained, and disorderly windings are produced. At this time, as a temporary measure, it can be improved by using a separate thicker insulating layer.
When most of the circumference of the winding is parallel to the coil flange surface, the smallest coil volume can be obtained. If the winding action of the precision automatic winding machine cannot be performed correctly, the self-directing ability of the wire will be lost, and a disorderly winding structure will be produced. In general, the first layer of basic coil mainly determines the location and quality of the winding step. Therefore, in order to make the winding self-guide to be able to execute correctly, the algorithm and accuracy of the precision automatic winding machine are very high requirements.
It is not difficult to find that when the precision automatic winding machine is winding the coil, the enameled wire needs to enter the winding space as tangentially as possible. In this way, unnecessary excessive bending of the wire is avoided, and the space required for the second layer winding is minimized. For the neatly arranged coils, the winding crossover part should always be located in the area of the wire entering the winding space, and extend continuously in the opposite direction relative to the previous layer of winding in a spiral form. As a result, the larger winding width of the coil results in a larger winding step area along the circumference of the coil. Compared with the enameled wire entry point, the offset created from the first layer to the second layer causes the position of the layer steps to be different. This phenomenon repeats in each layer, thus forming a spiral cross section on the side of the winding. Since the enameled wires cross in the crossing area, the winding height is increased. As a result, a sinusoidal-wound coil with a grounded circular coil will never be circular in cross section, but radially moving windings and layered steps will produce a hump shape.
Precision large torque winding machine:
With the continuous improvement of the technical level, people have more and more stringent requirements on the winding of transformer coils, hoping that each enameled wire can be like
The ideal sorted arrangement has the following benefits.
First, in the case of neat arrangement, the enameled wire with limited space accounts for a much larger proportion than the irregular arrangement
The second is the wire saving.To achieve the same energy density, less neatly arranged copper wire is consumed than if it is neatly arranged.
The third is the consistency of the product, because the neat wiring, so the copper consumed by each coil is more consistent.
Of course, there are advantages of heat dissipation and high temperature resistance.
Despite the above advantages, but for a long time, it was thought that the equipment manufacturers were powerless, and it was difficult for people to do it smoothly with machines.When there is such a requirement, people usually use manual processing.
Wire the cable by hand, hit an irregular place, stop, handle it manually, and then slowly wind it.For a long time, people have done this.
Now all this has changed. We have successfully developed a precision large torque winding machine . Through control and mechanical optimization, we have done so.
It takes a long time, but now only a simple training is required.The precision large torque winding machine makes what was impossible before possible.
The cross section of an R-type transformer is like the letter R, so it is called an R-type transformer. The application of R-type transformers in high-power electrical appliances can reduce inrush current. R-type transformers are one of the dry-type transformers. The iron core is made of continuous high-quality oriented cold-rolled silicon steel strip from thin to thick, and then from thick to thin. The final cross-section is close to a circle, and the shape is an uncut closed rectangle, and then passes through a special R-shaped transformer The winding machine winds the coarse secondary on its PBT skeleton. Therefore, the transformer thus manufactured has no noise, low magnetic leakage, low no-load current, low iron loss, and high efficiency; and because the coil is cylindrical, the length of the coil copper wire wound by the R-type transformer winding machine short, so , Low internal resistance, low copper consumption, low temperature rise, low over-carrier motion, and better explosive force than toroidal transformers; in addition, the primary and secondary coils are separately wound with flame-retardant PBT engineering plastic skeletons, thus high electrical strength , Good flame retardancy.
However, the manufacturing process is more complicated. The second is the winding of the coil. Because it is wound in a closed iron core, the PBT is composed of two parts, and then the R-type transformer winding machine drives the PBT skeleton to wind, and the winding accuracy is affected. A certain influence, one is the shape of its iron core, because its expanded shape is a spinning cone, so its mold and material utilization are relatively low.
With the development of R-type transformer winding machines, the reduction of manufacturing costs, and the improvement of quality stability, R-type transformers are being favored by more and more electronics industries with their novel and unique structure and excellent electromagnetic performance. Especially suitable for medical equipment, display equipment, audio equipment, office equipment.
Rectangular thick wire diameter precision forming self-adhesive inner shrinkage stripping winding machine
Rectangular thick wire diameter precision forming self-adhesive inner shrinkage stripping winding machine
On August 7, Suzhou REPOSAL Electronic Machinery Equipment Co., Ltd. successfully developed a long strip product packaging tape machine.
This equipment is mainly used to wrap insulating tape for strip products, such as long strip ferrite wrapping tape. For long strip products because of the difficult process, artificial wrapping tape is usually used. Ferrite is more brittle due to its nature. It is difficult to automate the processing, and the Xiepu winding machine overcomes the key points of a variety of processes and successfully developed a long strip product wrapping tape machine, which has been put into commercial use.
On August 6, the first ultra-precision flow tube metering heating wire winding machine independently developed by Suzhou REPOSAL® Electronic Mechanical Equipment Co., Ltd. successfully completed the test, and the performance of each index reached the level of the industry in advanced foreign countries.
At present, the ultra-precision flow tube, a metal tube with a diameter of 0.4mm, a wall thickness of 0.1mm, an inner diameter of 0.2mm, and a special metal wire of 0.03mm are wound. There are single-layer winding, double-layer winding, and double-layer butt-joining winding. Flow tube is required There is no deformation at both ends and the metal wires are arranged neatly. This process technology has been monopolized by foreign companies for a long time, and the price is high, which severely restricts the research and achievement of ultra-precision flow meters in China.
Ultra-precision flow tube metering heating wire winding machine is an important symbol of independent innovation ability. The research of this equipment has broken through many key technologies of precision winding technology and optimized the process and mechanical structure. In the next step, Suzhou REPOSAL Electronic Machinery Equipment Co., Ltd. will further optimize the design and production process, reduce the cost of the whole machine, make it better to market, and accelerate the application and industrialization of localized precision winding machines.
The linear motor winding machine developed by Suzhou REPOSAL® Electronic Machinery Equipment Co., Ltd. successfully completed the test, achieved success, and was successfully put into production.
At present, in traditional linear motor winding machines, the stator coils are individually wound and then assembled on the linear motor core in sequence, and then welded between the stator coils. The process is many, the efficiency is low, and there are many process nodes such as manual intervention assembly and welding. At the same time, the quality is unstable, which affects the cost of the traditional linear motor for a long time. The successful research and development of the linear motor winding machine of this specification will further reduce the cost of the linear motor and improve its quality.
Based on the process of this linear motor winding machine, the company has reached a further research and development agreement with long-term cooperative customers to replace the traditional circular stator coil inner winding process. There are two reasons for its cost to apply the company's linear motor After the winding machine, there is a very large drop space. One is because the existing inner winding stator coil has a toroidal core, so the utilization rate of the material is low. The current plan is to design it as an unfolded type. The utilization rate will be at least doubled. The second is the inner winding of the stator coil. Due to technological limitations, its winding method can only be wound by a single wire. The REPOSAL'slinear motor winding machine winds three windings at the same time, and its processing efficiency is tripled. The combination of the two aspects will greatly reduce the cost of the inner winding stator coil.
At the same time, Suzhou REPOSAL® Electronic Machinery Equipment Co., Ltd. will further optimize the design and production process, and strive to continue to reduce the cost of the whole machine under the existing cost advantage, so that the production company can save materials and improve efficiency, while also greatly reducing The purchase and use cost of the winding machine-make REPOSAL's partners more competitive.
Ring wrap tape machine
We will now demonstrate the operation of the loop coil strapping machine again, take the product, put it in, and then buckle this storage ring. Note that the insulating tape must pass between the two blades of the scissors After the fixed storage coil count is reached, the toroidal coil wrapping machine will rely on it to cut the insulating tape. Then, one end of the tape can be passed through any position of the bearing evenly distributed on the storage ring. After passing through, take the head of the insulating tape and hold it with the head, and then press and start with the right hand. The entire loop coil is covered with insulating tape It's done automatically.
Setting of counting direction of winding machine controller:
The REPOSAL's winding machine controller has complete functions and a wide range of applications.Some customers have purchased our winding machine controller.As soon as we delivered the counting sensor, users sometimes find that when they are installed in the winding machine, the counting It will start counting from 9999.9 and become smaller and smaller. This is just because when you don't pay attention, install the counter in the opposite direction.At this time, we don't actually need to disassemble the installed machine. We have taken this into consideration. You need to change the counting direction on the controller.The video below shows that if you use our winding machine controller to change the counting direction.
The company's CNC winding machine controller has been continuously improved, with complete functions and stable performance. It can accurately set the main parameters such as starting point, wire diameter, width, high speed, low speed, etc., and also include such as start slow speed, stop Auxiliary parameters such as slow speed, stop at both ends, these commonly used parameters are designed in the user parameter setting area. The following video explains the parameter setting process of our company's CNC winding machine in more detail:
Now we introduce the setting of process parameters of Xiepu winding machine.
The controller of Xiepu winding machine is divided into these major functions.
This part is called the digital parameter area.
It represents the current state of the machine.
For example, the red light here corresponds to the standby state.
It means that this machine is in standby state.
The following states are running, slowing, positioning, speeding.
This is a status area to monitor the current status of the machine.
This is a numeric parameter area.
The digital parameters need to be some numbers that we need to set.
at this place.
This is a switch parameter.
For example, when the cable direction starts.
Whether from left to right or right to left.
This is the cable direction.
There is also the winding direction.
For example, when we are standing on the right side of the machine.
See if the spool is rotating clockwise or counterclockwise.
Then choose the direction.
Then there are some special functions.
For example, parking at both ends, automatic stopping, automatic homing, etc.
These functions may need to be turned on.
This is a parameter of the nature of the switch.
So this is a switch parameter area.
This part is an editing area.
It is our numbers and clear, copy, confirm, etc.
This is in the editing area.
Then this is an interrupt area outside the interrupt area.
For example, we need to specify the automatic mode.
Or retreat, jump, stop, start.
Wire passing method of side-slip loop coil winding machine:
For the side-slip toroidal coil winding machine, the setting method of the controller is basically the same as the belt-type toroidal coil winding machine, the difference is that the winding direction and the storage direction, when a person stands on the right side of the winding machine, The storage direction of the belt loop coil winding machine is counterclockwise, while the storage direction of the side slip loop coil winding machine is clockwise, and when winding, the belt loop coil winding machine and the belt loop The direction of the coil winding machine is the same, which is counterclockwise.
Generally, in order to facilitate the observation of the winding situation, we can press the "Start" button twice in the winding phase. At this time, when we turn the rotating handle on the left side of the ring coil winding machine stand by hand, we can easily and clearly Observe the winding process of the enameled wire.
Solenoid valve winding machine|Solenoid valve coil precision winding machine|Precision winding machine
Solenoid valve winding machine|Solenoid valve coil precision winding machine|Precision winding machine:
For precision electromagnetic coils, there are usually many turns, which require neat arrangement, and the process design is also divided into two types with and without skeleton.
For frameless coils, steel molds are required to form.Relatively speaking, the precision of steel winding molds is better controlled.
Under the existing solenoid valve winding machine processing technology, it is not difficult to achieve a size of 0.01mm on both sides of the steel winding mold, and the parallelism on both sides is 0.01
mm is also not difficult. However, if there is no wire frame mold steel wire winding mold, there will be two new problems, one is forming, the winding is completed
After the final removal, there is no skeleton.To prevent the coil from being scattered, it is necessary to use an alcohol fuse or a hot fuse. These two materials
Compared with the ordinary wire, the cost is not small. The second problem is demolding, a thicker one, and more windings
It's quite laborious to remove the coil from a steel mold, it's not like a coil with a small coin, and
What's more, this winding process itself has viscous materials that are melted or hot melted.
So people also use the second solenoid valve winding machine process, a precision electromagnetic coil with a skeleton.Similarly, this is not a very good process route.
The skeleton is formed by an injection mold, and there are inevitably some problems with injection products, such as deformation, shrinkage, dimensional consistency, etc.
However, the advantages of this solenoid valve winding machine are also obvious, that is, it is easy to demold and form. It is only because of the poor consistency of the size of the skeleton.
Higher requirements are put forward, the key point is that wire, skeleton structure, skeleton mold, winding tooling, winding machine, every link
Will affect the quality of the winding, in this case, according to our own advantages, we provide a complete service according to customer needs
Including skeleton design, mold structure design, tooling design, and winding machine. In the past successful cooperation, this way of service Gret advantages.
Stator coil winding machine:
Acceptance of winding machine.
AC permanent magnet synchronous motor stator coil, iron core length 180mm width 40mm, enameled wire diameter 1.9mm (including insulation film thickness)
There is a resin sheath before the iron core is wound with enameled wire. The R angle is less than 0.3mm.
The main clamping surface of the winding tooling is completed with one clamping and cutting.
The company's CNC winding machine supports the storage of 1000 sets of winding process data. After you complete the winding process data of a coil, it will be automatically saved. When you debug the next product, you only need to start the setting from the next program number The parameters are enough. When you need to produce the original product, you can also call it very conveniently. The video below illustrates the storage and recall of the company's winding machine process data.
Let's introduce the process program of REPOSAL automatic winding machine.
Store and recall.
It can be stored in Xiepu's automatic winding machine controller.
1000 different process procedures.
How do we switch.
Press the starting step.
Press 1 and press enter.
Then press the end order.
Press 1 to enter and press to reset.
Then we set the order by part and press the input.
We will find that we continue to press enter.
Press the words after entering.
It will be set within the scope of Procedure 1.
Starting point means to start from where.
We can specify by this arrow.
We can also enter numbers directly.
For example, this is 36.5.
We can enter 37.
This is the starting point.
Then we can specify the width for him.
The width we are talking about is how big the line is.
Winding back and forth within a range.
Then we can set his enameled wire diameter.
For example, the diameter of the enameled wire is 0.4 mm.
This video explains the structure of the high-frequency transformer winding machine. The general simple winding machine structure is roughly divided into several parts. The first part is the winding part, which is the winding shaft, and the second part is the winding part, which is the winding shaft. The mechanism that makes the enameled wire reciprocate while rotating. The third part is the wire passing mechanism, that is, the part between the enameled wire from the original cylinder to the tension mechanism. This part is usually composed of some bracket parts, and the fourth part is the tension part. To provide unequal tension required for winding the enameled wire on the coil, the fifth part is the winding head part, that is, the winding machine has passed the tensioner and obtained tension, and the part of the mechanism that will be wound on the coil. The high-frequency transformer is because of its design. Targeted, compared with the general simple winding machine, because its windings are more, the structure is compact, and the product requirements are not high, so there is no tensioner part, but because high-frequency transformers mostly require wall tape and insulating tape, So compared with the general simple winding machine, these two parts are more.
Let's briefly introduce the structure of this transformer winding machine.
Why did he name this winding machine the transformer winding machine?
Because it can support multiple enameled wires of different specifications at the same time.
Every enameled wire is from this position to this position.
Then pass the ceramic circle.
Then go through wool felt.
Then there are different holes from small to large.
Here are 4 such ceramic circles.
In this way, he can clamp it all at once.
The skeleton of the transformer is installed in this position.
It can be wound with 4 enameled wires of different specifications at a time.
Enameled wires of different specifications.
This position is used to put the retaining wall tape on both sides of the high-frequency transformer skeleton.
This position is used to place the insulating tape of the high-frequency transformer.
So this machine is suitable for winding high frequency transformers.